Address what you may be asking? We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Or did you lose the key to your Harley Davidson? The torque has been increased from . 8. Two lines in nut on Compensator and one line in clutch hub nut. If you apply more than its required torque, the thread of the screw may become damaged. Refer to Photo 2. 15-20 foot pounds
Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. 0000003988 00000 n
The pictures below will help you understand why I don't give torque specifications when asked. 55-65 foot pounds
0000004384 00000 n
EVO 82 HP Stage 3
We and our partners use cookies to Store and/or access information on a device. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 0000024100 00000 n
lb.) This torque value is required to tighten the cylinder screw. Installation, Maintenance and Tuning Index will help you
10. For a better experience, please enable JavaScript in your browser before proceeding. JavaScript is disabled.
Stutter Box
0000008358 00000 n
30-45 foot pounds
-EFI modifications explained, Modification,
A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Next, put the spring, cover, and screws back just like they were. When I get this question it is not one I will answer. Drain as much of the primary oil as possible before starting. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. SPECIFICATIONS . Whatever the need, you need to work with specific torques for each part. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm.
Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Timer screws (inner cover and sensor plate)
1/2" - 58 ft. lbs. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change
In that service manual are torque specs for specific fasteners. Rocker Cover
The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Thanks again for everyone's help All times are GMT-5. Including all these torque specs for Harley in a single article is nearly impossible. Learn how to replace it on your bike! The first question I want to ask back is: "why are you working on your bike without a service manual?" One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Required fields are marked *. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). So, you can install and maintain the hardware of your motorbike perfectly. Torque ft. lbs. 0000031803 00000 n
Allen Screws
83. Contact point (2) must have edge of drill touching the edge of fork leg. 2 0 obj
Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. MPH at RPM
Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. TC 100HP
Carburetor
Which it won't fit my bike.. eitherway I'll have it ready to go today. Inspection cover should be about same or a little less. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. %
Step 1 - Drain your primary. TC Performance Heads 100+HP, Pro Tuning on a Shade
It just seems like 75 is pretty weak.. 06. '21 LowRider S, Kinda stock. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. A 5/16-inch bolt should be tightened to 12 foot-pounds.
Install a Big Twin cam
15-18 foot pounds
These are for 1999-2002FLH/FLT book. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. TC95 128HP Stage 3
Come join the . 0000004810 00000 n
MANUFACTURING TOLERANCES. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Therefore, tighten the jam nut . But I have a question about the torque vaules. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Tighten the transmission sprocket nut an additional 30 - 40. $20 Bike Lift
Clutch spring bolts | Harley Davidson Forums Specifications. 0000011944 00000 n
2.) 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. How to get Professional Tuning Results
There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. You can refer to the answers. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Figure 1. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. remember to move the torque wrench quick and steady or you will over torque the fastener. Now put the locknut back on and make sure it fits in the grooves. fd tH,}A]vq
`1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. I also understand that a lot of people would like to work on their bikes, and thats great. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. %PDF-1.4
%
Apr 27, 2016.
Shovel head torque specs : r/Harley - reddit Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 150-165 foot pounds
General. Your email address will not be published. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? DIESEL-FUMES. 28-32 foot pounds
You should be using a service manual to obtain the correct values for the motorcycle you are working on. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. lordharold Active Member. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device.
Harley-Davidson Street 500 Technical Specifications 3. There is a thread going now about manuals. . : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Read More. They want you to use a torque wrench where specified. Tuning a CV carb
engines, HD 2007/08
I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. basics of Fuel Injection explained, DEWEY'S
1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. vs Twin Cam: What Makes the Difference? 16-18 foot pounds
90-120 inch pounds
Harley-Davidson 1200 Custom Specs. First, you need to pull back the rubber cover from the clutch lever. These specs come from the engineers who designed and built the bikes.
Transmission side cover bolt torque | Harley Davidson Forums 1/4 inch bolts
Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Means it does not require any typical clutch adjustment. 0000001472 00000 n
__transmission sprocket nut at 60.. Clean the drain plug and install the new O-ring. 90-120 inch pounds
Now you can see there are lots of bolts used to secure the derby cover in the place. Ignition timing. Modifying the CV carb
Ratman said: . in. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Spark Plugs
https://amzn.to/3Qtz61AUse Code .
2001-2009 Harley Touring Engine Specifications & Torque Specs Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated.
The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles.
Torque Specs. | Harley Davidson V-Rod Forum Refer to applicable Service Manual. 4 0 obj
90-120 inch pounds
2. People want quik and easy not right. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Oh forgot about the manual ?. Shop Manual
T-45 Torx
2023 BMW F900 R [Specs, Features, Photos] 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Engine Displacement
Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Does that sound right? Your email address will not be published. To cylinder heads
Air Density, Harley-Davidson EFI
Could someone tell me which is correct? The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 .
I opted for a machine shim.. they didn't come out with the updated comensator until 07. Plus, at times, you may want to upgrade the motorcycle. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. #7. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Thus, the motorcycle gets its top speed for which it is known. Refer to the torque values from your service manual as necessary. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. To frame
Exhaust
1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Insert a 7/16 in drill bit (1) through hole in front axle. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Ask us a Question. Compensating Sprocket nut
I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. It becomes even more important when you have a Harley Davidson motorcycle. It helps to use a funnel designed for a primary case. Camshafts
Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 0000007800 00000 n
Harley-Davidson CVO Limited Specs. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. 0000033993 00000 n
After that, you should test it out by riding your bike on the road. Motor Oil
Harley Davidson Touring How to Install Screamin Eagle Compensator Its time I addressed the issue of tools & torque specifications. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Required fields are marked *. Fastener Size - Torque ft. lbs. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. (front) and the clutch sprocket (rear).
Sportster Bolt Torque Specs | It Still Runs Late '83 and later is 80-90 ft-lbs. Transmission Sprocket locking screw
Reduce Engine Ping, High Heat on 2007/08 HD
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2020 Harley-Davidson Tri Glide Ultra specifications and pictures If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Plus they say blue for the clutch nut and red for the compansator.
Harley Davidson Motorcycle Primary Change - AMSOIL Blog It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same.
Instead, we suggest you look for the Harley Torque specs PDF for your specific model. on the Comp nut. Intake Manifold Flange capscrew
Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>>
85 FLHTC Clutch Specs needed | V-Twin Forum Shovelhead Modifications
45-55 foot pounds
Set the cable aside for later re-installation.
The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. General Information
And depending on how much you rub off, it will let the clutch open up. 5/16 inch bolts
Then return it one-quarter turn. Thus, the motorcycle gets its top speed for which it is known. CUSTOM
Engine sprocket nut torques to 150-165 foot pounds. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Transmission sprocket nut: 80-90. trailer
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INSTRUCTIONS - Harley-Davidson 100 in lbs for the derby cover. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. New EFI for EVO and TC, Performance Gallery
endobj
28-35 foot pounds
144.
Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube Inspection of major fasteners is an important part of service. . Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. A few years ago a local shop put a new motor in my K9. It's quite possible the person asking is referring to a completely different motorcycle. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax.
The Fora platform includes forum software by XenForo. When they bottom out give them a little tweak and you are good to go. EVO 95 HP Stage 3
The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. XL
Drag Strip Gallery
Posted on Aug 09, 2009 SPECIFICATION. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. 0000032160 00000 n
Save my name, email, and website in this browser for the next time I comment. Rear Master Cylinder mounting nut
In the next few sections, we will show you the most-required torque and its specifications. My wife has seemed to have misplaced my manual:|. Finding Manifold Leaks
I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . General Torque Specifications. On the contrary, applying less torque wont fasten the screws, and they will become loose. Learn how to replace it on your bike! First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Plus, its motorcycles are just as iconic as the company itself. 0000001947 00000 n
By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Estimate Top Speed
This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! This article aimed to let you know about how to adjust Harley clutch cable. HVr6D 8J4I`Pv. Hello all.. me again.. well im putting my clutch and compensator back together. Land Speed Racing GalleryCV Carburetor
Feel free to preview a sample to get an idea of what it looks like. I don't think there is a difference in clutch adjustment procedures. Unlock more power!
Torque Specs for Harley Davidson Primary Cover and Derby Cover Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. There is a 35 ft-lbs difference between the two which is substantial. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes.
EVO 64 HP Stage 1
Ignition
Trick for Getting Torque Specs - YouTube as long as the 2050 is made for primary,transmission application. Therefore, you need to eliminate them all first and keep them aside. How did I know you werent using a service manual? Harley-Davidson Deluxe Specs. as instructed in your factory manual. 25-40 foot pounds, Fastener Size -
Keep in mind this is the one for the 2007 modeles . 5/16" - 19 ft. lbs. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information.
TORQ-DRIVE CLUTCH (HD) | Rekluse So, you are better to go through the user manual for each motorcycle and find the correct torque values.
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